PLANT SET UP DETAILS

Location: Wada

Established: 2010

Land : 2.3 Hectares/ 6 Acres

Total Setup Area : 35000 sq. ft

Shifts (8 Hrs Each): 2

Capacity Utilization: 80%

Raw Material

To achieve the ultimate final Quality of Product, the Quality of the basic Raw Material is very important.

Raw Material Sourcing

We procure raw material from the Finest Mills like TISCO, JSW, POSCO STEEL, HINDALCO to produce High Quality Products that are acceptable by Client Quality requirement and specifications.

Some of the material procured by us are CR STEEL/ HR STEEL/ Galvanised Sheets ( 120 Gsm, 180 Gsm, 275 Gsm) / Aluminum Sheets & Coils / Stain Less Steel Sheets (SS 304, SS 430, SS 316 ).

We have a state-of-the-art Cut-to-Length Line where we can cut the coils in our required length to reduce wastage and increase Sheet Utilization.

Manpower

Division In Nos
Engineers 06
Skilled Workmen / (ITI) 15
Semi-Skilled Workmen 15
Contract Labour 65
Commercial Staff 25

MACHINERIES MACHINERY AND EQUIPMENT HIGHLIGHT

Machine Name Qty
CNC Punching 03
Fibre Laser Cutting 1KW 01
CNC Bending 02
CNC Hybrid Electric Bending 02
NC Bending 03
NC Shearing 01
Cut To Length 01
Hydraulic Press -250 Tonnes 01
Transport Goods Vehicles 04
Machine Name Qty
Power Press 100 Tonne 01
Power Press 20-30 Tonne 10
Tapping cum Drilling 02
Lathe/Surface Grinder 01
Spot Welding 01
Projection Nut Welding 02
CO2 Welding 15
Argon Arc Welding 02
TIG Welding 02

OUR STATE-OF-THE-ART MACHINERIES HIGHLIGHT

Motorum 2048 LT
Motorum 2048 UT
Motorum 2048 TE
Fibre Laser Machine 1.5m x3m x 10mm
Amada RG M2 8024
CNC Electric Hybrid Press Brake
and more…

Cutting Machine

WNS AUTO CUT-TO-LENGTH LINE Model CTL-1500

  • Complete automated operation
  • Drastically reduces material wastage
  • Uses standard PLC based control system

Punching Machine

MOTORUM 2048 ST

  • Ram drive mechanism
  • Low noise and high speed processing
  • Better forming heights
  • Sheet crash sensor
  • Retractable repositioning pad buttons

Bending Machine

Amada RG M2 8024

  • NC Controller
  • Front support table
  • Direct/Angle mode
  • Bend deduction calculation
  • Digital protractor

CNC Hydraulic Press Brake

  • PC based CNC DALEM controller
  • Simplified data entry and shortened verification time

Powder Coating

Samarth Aircon Pvt Ltd house a 12 Tank Powder Coating plant at their Wada Manufacturing Unit.

Powder Coating delivers high quality and durable finish. It allows maximization of production, improves efficiency and is more environmentally friendly than other methods.

It is available in limitless range of colors and textures and thus, it can be used for decorative as well as protective coatings of metal.

Powder coated products are more resistant to diminished coating quality as a result of impact, moisture, chemicals, Ultraviolet light and other extreme weather conditions.